As a common electromechanical integrated equipment, standard electric cylinders are widely used in industrial automation control systems. The following is a detailed analysis of standard electric cylinders:
1、 Definition and Characteristics
Definition: A standard electric cylinder is a device that converts the rotational motion of an electric motor into linear motion through a transmission mechanism such as a screw, nut, etc. It is mainly composed of motors, transmission mechanisms, cylinder bodies, sensors, and other parts.
characteristic:
High precision: Standard electric cylinders can achieve precise position and speed control, with positioning accuracy typically below 0.01mm, meeting high precision requirements for application scenarios.
High speed: Fast response speed, able to reach the set speed and position in a short time, improving work efficiency.
High thrust: capable of outputting large thrust to meet the needs of different loads, suitable for various heavy or high load application scenarios.
Long stroke: It can achieve a long linear motion stroke, meeting the needs of large-scale linear motion.
Energy saving and environmental protection: Compared to traditional hydraulic and pneumatic actuators, standard electric cylinders have lower energy consumption and less environmental pollution.
2、 Working principle
The working principle of a standard electric cylinder is based on the rotational motion of an electric motor. Electric motors convert electrical energy into mechanical energy, generate rotational force, and drive transmission mechanisms (such as screws) to work. The transmission mechanism converts the rotational motion of the electric motor into linear motion, and transmits the linear motion to the working object through working components such as pistons or sliders. By controlling the speed and direction of the electric motor, as well as the design parameters of the transmission mechanism, different push-pull speeds, forces, and strokes can be achieved.
3、 Application Fields
Standard electric cylinders are widely used in various fields due to their advantages of high precision, high speed, high thrust, long stroke, and energy conservation and environmental protection
Industrial automation: In automated production lines, standard electric cylinders are commonly used for material handling, positioning assembly, component inspection, and other processes. For example, on the automotive production line, electric cylinders can accurately control the movement of robot arms, enabling the grabbing, handling, and assembly of automotive components.
Numerical control machine tools: The tool feed system in numerical control machine tools usually uses standard electric cylinders to achieve precise linear motion, ensuring high-precision positioning and stable motion of the tool during the machining process.
Electronic device manufacturing: In the process of electronic device manufacturing, such as circuit board assembly, chip packaging, etc., standard electric cylinders can be used for precise surface mount and plug-in operations.
Medical rehabilitation equipment: In rehabilitation robots, physical therapy equipment and other medical rehabilitation equipment, standard electric cylinders can help patients with limb movement training and promote rehabilitation.
Aerospace: In satellite communication, standard electric cylinders can be used for pointing adjustment of satellite antennas; In the control of aircraft control surfaces, electric cylinders can replace traditional hydraulic systems to achieve more precise and reliable control.
New energy: In solar power generation systems, standard electric cylinders can be used for tracking and controlling solar panels; In wind power generation equipment, electric cylinders can be used to adjust the angle of blades and optimize wind energy capture efficiency.
4、 Precautions for use
When using a standard electric cylinder, the following points should be noted:
Read the instruction manual: Before use, carefully read the precautions and user manual related to the motor and driver to ensure correct operation.
Avoid disassembly: Without the permission of the electric cylinder manufacturer, it is not allowed to disassemble the electric cylinder at will, especially the screws and motor parts outside the electric cylinder.
Lubrication and maintenance: Regularly add suitable lubricating grease to the electric cylinder to maintain its good operating condition. The supply frequency of lubricating oil varies depending on the usage conditions and environment, and it is generally recommended to replenish lubricating grease every 100 kilometers.
Safe operation: During the operation, safety precautions should be taken to avoid accidents such as collisions between personnel and equipment.
Professional maintenance: Any replacement and repair of components should be carried out at the electric cylinder manufacturer or authorized location to ensure the quality of maintenance and equipment performance.
In summary, standard electric cylinders play an important role in various fields such as industrial automation, CNC machine tools, electronic equipment manufacturing, medical rehabilitation equipment, aerospace, and new energy due to their advantages of high precision, high speed, high thrust, long stroke, and energy conservation and environmental protection. During use, it is necessary to pay attention to reading the instructions, avoiding disassembly, lubrication and maintenance, safe operation, and professional maintenance to ensure the long-term stable operation of the equipment.