Medium sized orthogonal bevel gear reducer is a type of reduction equipment with specific transmission mode and structural characteristics.
1、 Definition and Characteristics
Definition: A medium-sized orthogonal shaft bevel gear reducer is a reduction device that uses bevel gear transmission, and the input shaft intersects the output shaft at a right angle (i.e. orthogonal shaft). It belongs to a type of gear reducer with moderate load-bearing capacity and is suitable for various industrial applications.
characteristic:
Orthogonal axis design: The input and output axes intersect perpendicularly, making it easy to achieve transmission layout in a limited space.
Cone gear transmission: using bevel gears for transmission, it has the characteristics of high load-bearing capacity, low noise, and smooth operation. The tooth profile of bevel gears is usually a Gleason hyperbolic tooth profile, with high tooth surface hardness and good wear resistance.
Compact structure: Due to the use of orthogonal axis design and bevel gear transmission, the structure of the reducer is more compact and occupies less space.
Efficient and energy-saving: High transmission efficiency, minimal energy loss, conducive to energy conservation and consumption reduction.
Strong adaptability: can be customized according to different usage needs, such as output speed, output torque, installation method, etc.
2、 Structural composition
The medium-sized orthogonal bevel gear reducer is mainly composed of the following parts:
Chassis: It protects internal transmission components and is usually made of high-strength materials with a certain level of protection.
Input shaft and output shaft: The input shaft is used to receive input from external power sources (such as motors), while the output shaft is used to drive loads. The two intersect vertically and are transmitted through bevel gears.
Cone gear pair: includes an active bevel gear and a driven bevel gear, which mesh to transmit power. The tooth profile, number of teeth, module and other parameters of bevel gears are designed based on the transmission ratio and load-bearing capacity.
Bearings and seals: used to support the shaft system and prevent lubricating oil leakage, ensuring the normal operation of the gearbox.
Lubrication system: provides necessary lubrication for transmission components such as bevel gear pairs, reducing wear and heat generation.
3、 Application scenarios
Medium sized orthogonal bevel gear reducers are widely used in various industrial applications that require reduction transmission, such as:
Mechanical equipment, such as mixing equipment, conveying equipment, lifting equipment, etc., require speed regulation and power transmission.
Metallurgical industry: equipment such as rolling mills and coiling machines used in industries such as steel and non-ferrous metals.
In the chemical industry, equipment such as reaction vessels and mixers require smooth and efficient transmission.
Energy industry: generator sets and transmission systems for industries such as wind power and hydropower.
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