The T series spiral umbrella gear steering box is an efficient, precise, and multifunctional transmission device. Its unique structural design and excellent performance have made it widely used in multiple industries. The following is a detailed introduction to the T series spiral bevel gear steering box:
1、 Product Overview
The T series spiral bevel gear steering box, abbreviated as T steering box or T commutator, adopts a shaft input and shaft output structure, which can output single or multiple shafts and achieve forward and reverse rotation. This series of steering boxes is standardized and comes in multiple varieties, with all speed ratios based on actual transmission ratios, and an average efficiency of up to 98%. Its compact structure and small footprint make it suitable for various mechanical equipment that require precise transmission and direction change.
2、 Structural characteristics
The gear tooth surface is helical: Compared with traditional spur gears, the tooth surface of T-shaped helical bevel gears is helical and forms a certain angle with the gear axis. This structure increases the contact area between gear teeth, reduces contact pressure, and lowers energy loss.
More teeth and smaller clearances: T-shaped spiral bevel gears have relatively more teeth and smaller clearances between teeth, which improves transmission accuracy and reduces friction losses.
Precision machining of tooth surface: The T-shaped spiral bevel gear tooth surface, which has undergone precision machining, has high surface smoothness, reducing frictional resistance between tooth surfaces and further improving transmission efficiency.
3、 Performance characteristics
Smooth transmission: The T series spiral bevel gear steering box can maintain stability at low or high speeds, with low noise and minimal vibration.
High bearing capacity: Its high rigidity casing, high-quality alloy steel gears, and spindle design with high suspension load capacity enable this series of steering boxes to withstand large loads and impacts.
Multi axis optional: Provides multiple options such as single axis, double horizontal axis, single vertical axis, and double vertical axis to meet the transmission needs under different working conditions.
Positive and negative operation: It can rotate in both directions, increasing the flexibility and adaptability of the equipment.
4、 Application Fields
The T series spiral bevel gear steering box has been widely used in multiple industries, including but not limited to:
In the transmission system of construction machinery such as excavators, loaders, bulldozers, etc., the T-shaped spiral bevel gear steering box can effectively transmit the power of the engine smoothly to the working device.
Metallurgical industry: In key equipment such as rolling mills, blast furnace tilting devices, and continuous casting machines, T-shaped spiral bevel gear steering boxes ensure the continuous and stable operation of production lines.
Crane machinery: In equipment such as bridge cranes, gantry cranes, tower cranes, etc., the T-shaped spiral bevel gear steering box ensures the safe and efficient operation of the crane machinery with its high-precision transmission performance and low noise and vibration characteristics.
Mining Machinery: In harsh mining environments, the T-shaped spiral umbrella gear steering box exhibits strong vitality due to its high strength, high wear resistance, and high load-bearing capacity.
5、 Technical parameters
The technical parameters of the T series spiral bevel gear steering box include speed ratio range, torque range, power range, etc. The specific parameters are as follows:
Speed ratio range: 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 4:1, 5:1, etc. (different models may vary).
Torque range: 11.2-5713Nm (specific range may vary by model).
Power range: 0.014-335kW (specific range may vary by model).
6、 Installation and maintenance
When installing the T series spiral bevel gear steering box, ensure accurate installation position, firm fixation, and avoid vibration and noise. At the same time, the steering box should be regularly inspected and maintained, including the replacement of lubricating oil, inspection of sealing devices, etc., to ensure its long-term stable operation.
In summary, the T series spiral bevel gear steering box plays an important role in multiple industries with its unique structural design and excellent performance. By selecting and using this series of steering boxes reasonably, the normal operation and efficient transmission of mechanical equipment can be ensured.